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Whether you're headed on a quick weekend getaway or to a three-week-long vacation on the other side of the world, there’s a reason frequent travelers trust hard-shell luggage to get their valuables from point A to point B. Sturdy, box-like hard-shell suitcases are typically made of ultra-durable polycarbonate or aluminum (which makes them both easier to clean than typical fabric suitcases and rugged enough to make it through baggage claim without falling apart). When you bid farewell to your suitcase at check-in, you don't have to worry about whether or not it will return to you in one piece. These heavy-duty suitcases can withhold everything that TSA has to throw at them, and often feature all the same perks you'd expect out of high-quality luggage—TSA-approved locks, USB ports, helpful internal organizers, spinner wheels that can cover airports as well as cobblestoned streets, and more. So, our editors set out to find the most reliable hard-shell cases, testing dozens of options from our favorite luggage brands. From weekend-friendly carry-ons to large (yet easily maneuverable) check-ins, here are the very best hard-shell suitcases of 2025.
Keep reading for all of our editors' picks of the best hard-shell luggage—or, jump straight to the size you're shopping for:
To help us recommend the absolute best luggage to our readers, more than a dozen Condé Nast Traveler editors and contributors spent months (and in some cases, years) road-testing the newest and best-selling bags from top travel brands. These bags accompanied us near and far on planes, trains, buses, and cruises, from local staycations and Hamptons getaways to the Paris Olympics and Marlon Brando’s private island in French Polynesia. We packed these bags to the brim, lifted them into overhead bins, rolled them down cobblestone streets, and inspected every bump and scuff they endured. We considered each bag's weight, capacity, functionality, price point, and how well it held up after several trips. We also identified smart design features that make a bag stand out from its competitors, like having weight indicators, separate shoe compartments, or ample pockets. After traveling with each bag, we carefully reviewed them, keeping the aforementioned criteria in mind to determine which ones are worth the cost and a spot in our Luggage Week lineup.
Weight: 10.1 lb. Dimensions: 26.5" x 18.5" x 11.2" Capacity: 80L–90L Expandable: Yes Warranty: Limited lifetime warranty
“This suitcase feels much more durable than others I’ve tried in the past,” says commerce editor Meaghan Kenny. The dent-resistant shell is so sleek and has held up well for her after several trips. Kenny's favorite thing about this large suitcase is how well-designed its interior is. One side of the suitcase features a zippered compartment with a large mesh section that lets you keep your items organized and separated (which is especially handy for dirty clothes or shoes). On the other side of the suitcase, a divider and compression straps help bulky clothing fit neatly. “I chronically overpack, so having the compression straps really makes a difference,” says Kenny. “The expandable wraparound zipper adds 1.6" of depth to the luggage, so travelers can easily pack for at least two weeks with this suitcase.” This is best for the overpacker who really relies on those extra few inches from the expandable zipper. And thanks to the 360-degree spinner wheels and adjustable telescopic handle, the bag is easy to navigate through the airport, uneven sidewalks, and even cobblestone streets. “It glides smoothly and effortlessly, and the handle was easy to adjust on the go,” says Kenny.
Pros: Expandable zipper, TSA-approved lock, compression straps and interior divider Cons: Somewhat heavy
Weight: 10.8 lb. Dimensions: 20.4" x 30.9" x 13.4" Capacity: 122.3L Expandable: Yes Warranty: Lifetime limited warranty; register for warranty online within 30 days of purchase
For a large check-in suitcase, this option from Antler is fairly lightweight and easy to maneuver. With an expandable zipper, sleek design, and double zip pockets and compression straps on the inside, this bag is ideal for trips between two and three weeks long. “Despite being lightweight, it’s a very sturdy case," says research associate Anna Gladwin. “The case has 360-degree spinner wheels and glides very smoothly and quietly.” Plus, the top handle can be adjusted to suit people of different heights, while the side handle slots discreetly into the case when not in use, which creates a seamless silhouette. Pros: Easy to maneuver, lightweight, wheels glide smoothly Cons: Lighter colors scuff and scratch fairly easily
Weight: 10.7 lb. Dimensions: 24.8" x 14.5" x 11.8" Capacity: 91L Expandable: No Warranty:
Organized travelers who are quick to unpack the second they arrive will adore this pick, thanks to its built-in accordion clothing organizer. “[The accordion organizer] brilliantly can be packed full, then condensed to fit right into the suitcase,” says articles associate director Megan Spurrell. “When you arrive, you can hang the contraption from [the suitcase] handlebar, or string it up in the closet. It’s genius.” The check-in bag comes in two sizes, medium and large, and aside from the clothing organizer, it also features two shoe pouches and a mesh closure on the other side of the bag to keep everything in place. “The name ‘check-in closet’ is seriously accurate,” says Spurrell. It can easily fit three weeks of clothing and shoes, and the latch closure snaps shut with ease even when packed to the brim. Pros: Built-in organizer, sturdy, easy to roll Cons: Not everyone is a fan of the latch closure
Weight: 12.3 lb. Dimensions: 30" x 18" x 13.5" Capacity: 108L Expandable: Yes Warranty: Platinum Elite warranty covers defects in materials and workmanship
“I love the look and feel of this suitcase,” says associate social media manager Kayla Brock, who brought the suitcase on a two-week trip around Europe and was able to comfortably fit 14 different outfits in the many mesh interior pockets. “The inside feels very elegant and spacious,” says Brock. “One feature that is quite cool is the external USB A and C ports and external access battery pocket.” We also appreciate the non-mesh compartment that is water-resistant, perfect for storing any damp items or toiletries.
Pros: USB A and C ports, spacious interior, water-resistant compartment Cons: Scratches easily, fairly heavy and not as smooth to roll
Weight: 10.2 lb. Dimensions: 28.3" x 17.7" x 11" Capacity: 78–94L Expandable: Yes Warranty: Limited lifetime warranty
This expandable suitcase is another favorite of Kenny's, who brought it on a nine-day trip to Italy. The Check-In Roller from Béis stands out for its roomy interior and smart compartments. “What I love most is the interior—pockets galore,” says Kenny. There are two separate sides—one for stuffing as many packing cubes in as you can; that side comes with compression straps. The other side can be completely zipped and has two zippered pockets on top. “It was like having two built-in packing cubes: I used one pocket to keep a wedding guest dress safe and the other for my large bottles of sunscreen—just in case anything spilled in transit. For the first time ever as an overpacker, I had room to spare,” says Kenny. “When I repacked before my flight home from Italy, I was able to fit several new shirts and souvenirs for my family and a new thick sweatshirt I bought in Florence.” Pros: Luggage weight indicator, TSA-approved combination lock, compression straps, two laundry bags Cons: The beige color shows the few scuffs it left
Weight: 10.4 lb. Dimensions: 26" x 18.5" x 11" Capacity: 68.8L Expandable: No Warranty: Limited lifetime warranty
While you could go larger with The Large or The Large Flex, this one got associate editor Charlie Hobbs through two weeks of travel without needing to do laundry; if you need more space, we'd recommend shifting to a trunk-style bag. Hobbs calls the bag “perfectly light” when empty, with an unassuming interior—one compartment closes, the other side is held in by compression straps. While he'd expect “a smidgeon more durability” at the price point, the bag does exactly what you want it to: rolls well, is easy to haul up and down as needed, especially with the underside handle, and comes with both a dust bag and a laundry bag. If you own a smaller Away bag, it will nest inside this one for more compact storage. Pros: Fits plenty of stuff, fair price point Cons: Susceptible to very visible scuffing
Weight: 13.7 lb. Capacity: 90L Dimensions: 28.5" x 15.5" x 14.4" Expandable: No Warranty: Lifetime limited warranty
The recent companion of Conde Nast Traveller UK social media manager Lucy Bruton, this trunk lovingly accompanied her on a luxury train trip around Italy. “[With] boat trips in Portofino and luxurious dinners in Venice on the cards, I needed to bring multiple coats to be prepared for all weather conditions,” Bruton says. Luckily, this trunk had no trouble storing it all “with plenty of room to spare” thanks to its four deep and roomy compartments. It also came with included packing cubes making it easy to stay organized on longer trips. For trips like hers where fully unpacking your bags is difficult to do, the trunk made it possible to truly live out of the suitcase comfortably without having to consistently dig around to find her belongings. “The polycarbonate shell is lightweight, easy to maneuver, and the square trunk shape worked far better than a regular-shaped suitcase for train travel, as it was much easier to slot into a tight space in my compact cabin,” she says. “On a style level, it’s totally befitting of a spell on the Orient Express, with its leather trims and scuff-friendly deep gray body.”
Weight: 8.1 lb. Dimensions: 23" x 15" x 10.3" Capacity: 47L Expandable: No Warranty: 90 day trial, five year limited warranty
Arlo Skye's The Zipper Carry-On Max is Spurrell's favorite suitcase of all time. “I take it as a carry-on for most flights—from weekend trips to weeklong getaways—because it’s surprisingly roomy, with an organized front pocket that I can easily stow essentials like my laptop, book, and magazines in.” It's surprisingly roomy for a carry-on and has an impressively resistant shell. “This bag looks sleek, but is totally durable,” says Spurrell. “I’ve checked it on a few occasions, and it always survives being chucked onto the baggage carousel with little to no evidence of the journey.” Pros: Front pocket, roomy interior, comes with a removable charger Cons: Not expandable
Weight: 7.74 lb. Dimensions: 22.75" x 15" x 10" Capacity: 44L Expandable: No Warranty: Lifetime limited warranty
The visuals for this bag are simply sublime, with an elegant, timeless design that manages to not be too over-the-top. “The lines and details are reminiscent of vintage luggage, while still having all the modern bells and whistles,” says transportation and travel news associate editor, Hannah Towey, who took the bag with her on a flight to Paris for the Olympics. “The interior is a gorgeous Vermillion color with dual compartments, compression straps, a zippered divider, and a mesh pocket for storing your delicates,” says Towey. “I was able to fit a week’s worth of clothes and three pairs of shoes.” We also appreciate that it comes with a luxe shoe bag and laundry bag. For the traveler who knows how to pack light and wants to look good while doing so, this is the bag for you. Pros: Luxury aesthetics, USB port, TSA-approved lock Cons: The shell got a small dent after being checked on a flight
Weight: 8.36 lb. Dimensions: 23" x 16" x 10" Capacity: 49–61L Expandable: Yes Warranty: Limited lifetime warranty
Béis's popular carry-on suitcase is worth the hype. “I would recommend this for a traveler who is an exclusive team carry-on member,” says commerce writer Paris Wilson. She managed to fit 14 outfits, four pairs of shoes, and two purses on a trip to the Florida Keys. The bag itself is easy to pick up—“I was able to bring it down from the overhead bin myself as well as move it in and out of the trunk of the rental car easily”—and it's easy to look at: “I got so many compliments on how pretty the carry-on was while in the airport and on vacation.” The color is beautiful, the size is ideal, and the ribbed exterior adds some really cool dimensions. Pros: Weight indicator, comfortable handle, interior zippered pockets Cons: Although the beige color is incredibly pretty, it gets dirty very quickly; I recommend a darker color
Weight: 7.9 lb. Dimensions: 23" x 15" x 9.5" Capacity: 47.9L Expandable: No Warranty: 100 day trial, limited lifetime warranty
Away's The Bigger Carry-On is great for travelers looking to stretch the limits of what a carry-on can usually handle. Flager has used the brand's previous iteration for years (it was redesigned in 2023), packing it on trips as long as 11 days. Commerce writer Jessica Chapel is a fan of the updated model, especially for its durable wheels, underside grab handle, and multiple interior compartments. This bestseller comes with a laundry bag and features interior compression straps that help you fit extra clothing. Pros: Durable wheels, easy to lift, compression straps Cons: Because of its size, it may be checked on smaller planes or flagged to be checked on planes at full capacity
Weight: 6.4 lb. Dimensions: 23" x 15" x 10" Expandable: Yes Warranty: Limited 10 year global warranty
Well-seasoned travelers who aren’t too bothered with picking out the most fashion-forward luggage will appreciate the reliability and functionality of this Samsonite suitcase. Associate social media manager Emily Adler found it to be easy to lift, roll smoothly, and hold up well without any scratches or hardware issues. “It can fit a week’s worth of clothing if you’re planning ahead very practically,” she says. “The interior is pretty standard with a few pockets as well as a panel divider and compression straps that are helpful to keep down anything on the non-zipper side.” The sturdy hard-shell, smooth wheels and handle, and expansion zipper are the clear MVPs of this bag. Adler also notes that it looks particularly sleek and elevated in black. Pros: Rolls nicely, easy to use without any tricky features, expandable zipper Cons: Slightly smaller than some other carry-on options
Weight: 8.23 lb. Dimensions: 21" x 13.9" x 9" Expandable: No Warranty: Six month product warranty
A scratch-resistant shell, easy-to-roll wheels, and sturdy design show that Casetify's debut into luggage is a slam dunk. Known for its scratch and scuff-resistant phone cases, the brand has applied its knowledge of creating sturdy, protective cases to suitcases as well. “The outer shell feels sturdier compared to my other hard-shell carry-ons, and I appreciate the covered edges,” says Wilson. “I feel like the edges and wheels are some of the most telling points if a luggage’s lifecycle is coming to an end.” While its rugged configuration is a bit on the heavier side, it will certainly protect the goods you have inside. Another fun aspect is the ability to customize the case with three colors and the option to include a monogram, perfect for older kids or college students. Pros: Scratch-resistant, travelers can customize it, features an Airtag pocket Cons: Heavy, basic design
Weight: 8.1 lb. Dimensions: 22.4" x 14.6" x 9.6" Expandable: No Warranty: Replacements available for manufacturing defects
This Solgaard carry-on makes it possible to travel with your closet—shelves included. With a built-in organizer, you'll be able to keep all of your clothes, accessories, and shoes in order, making it easy to grab and go without having to dig through your suitcase every time you open it. Commerce producer Erik Buckingham recently brought this suitcase along to his sister's wedding on a weekend in upstate New York. “This carry-on stands out for its many inside compartments,” he says. “Four accordion-style cubes open up to reveal spacious compartments. The suitcase leaves no space unused, with fastening straps that double as pockets that you can use to store extra toiletries, documents, or accessories.” A durable shell and great compartments make up for the bulkiness and slightly less easy process of rolling it around. Pros: Extensive pockets, high-quality material, easy organization Cons: Bulky, noticeably loud when rolling over less smooth surfaces
Weight: 6.8 lb. Dimensions: 22.8" x 15.6" x 10.5" Capacity: 48L Expandable: Yes Warranty: Lifetime limited warranty
“Quince's Expandable Carry-On may be my new favorite suitcase,” says Brock. It's ultra-lightweight at just 6.8 pounds, making it easy to lift into overhead compartments, in the back of cars, or up and down staircases. It’s also deceptively roomy, fitting up to two weeks’ worth of clothes and shoes, with plenty of room in the mesh compartments. With an expandable zipper, you can also add an extra inch of space for your clothing if necessary. “The suitcase easily glides through the airport, is very lightweight and easy to place in overhead bins, and has a removable laundry bag to separate my clean and dirty clothes,” says Brock. Pros: Smooth wheels, large capacity, lightweight Cons: Light colors get scratched easily
This article is part of Condé Nast Traveler's second annual Luggage Week, for which dozens of suitcases, backpacks, and weekender bags were road-tested by our editors. It has been updated with new information since its original publish date.